{"id":233,"date":"2026-07-10T05:29:54","date_gmt":"2026-07-10T05:29:54","guid":{"rendered":"https:\/\/industrialelectricmotor.net\/?p=233"},"modified":"2026-07-10T05:29:54","modified_gmt":"2026-07-10T05:29:54","slug":"explosion-proof-motor-for-paint-spray-booth","status":"publish","type":"post","link":"https:\/\/industrialelectricmotor.net\/it\/explosion-proof-motor-for-paint-spray-booth\/","title":{"rendered":"Explosion-Proof Motor for Paint Spray Booth"},"content":{"rendered":"
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Korea Ever-Power \u00b7 YB2 Series \u00b7 Spray Booth and Coating Line Drive Guide<\/span><\/p>\n

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Explosion-Proof Motor for Paint Spray Booth:
\nZone 1 and Zone 2 Fan and Conveyor Selection<\/span><\/h1>\n

A paint spray booth extracts air laden with solvent vapour from the spray zone, passes it through water-wash or dry-filter arresters, and exhausts it safely to atmosphere. Throughout this process the exhaust fan and any conveyor motor within the booth handles air that may contain flammable solvent vapour at concentrations between the lower and upper explosive limits. Standard motors are an ignition source in this atmosphere. The Korea Ever-Power YB2 Ex d IIB T4 series is the mandatory motor specification for spray booth exhaust fans, supply fans, and conveyor drives in any zone where solvent vapour concentrations may reach explosive levels during normal spray operations.<\/p>\n

Ex d IIB T4 Certified<\/span>
\nZone 1 Fan Motor<\/span>
\nATEX \/ IECEx<\/span>
\nIP55 Outdoor Rated<\/span>
\n0.55\u2013200 kW<\/span><\/div>\n<\/div>\n<\/div>\n

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Zone 1<\/div>\n
Inside booth during spray<\/div>\n<\/div>\n
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Zone 2<\/div>\n
Surrounding area<\/div>\n<\/div>\n
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IIB<\/div>\n
Gas group for solvents<\/div>\n<\/div>\n
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T4<\/div>\n
135\u00b0C surface limit<\/div>\n<\/div>\n
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IP55<\/div>\n
Overspray and washdown<\/div>\n<\/div>\n<\/div>\n

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\"Explosion<\/p>\n
Korea Ever-Power YB2 series \u2014 Ex d IIB T4 flameproof motor for spray booth fan and conveyor drives. During active spray operations the interior of a spray booth is classified as Zone 1 under IEC 60079-10-1; the exhaust fan motor is within the Zone 1 boundary and must be ATEX\/IECEx certified.<\/div>\n<\/div>\n

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Contents<\/div>\n
1. Spray Booth Hazardous Area Classification<\/a>
\n2. Paint Solvent Gas Groups<\/a>
\n3. Exhaust Fan Motor Specification<\/a>
\n4. Booth Conveyor Motor Requirements<\/a>
\n5. IP55 and Paint Overspray Protection<\/a>
\n6. YB2 for Spray Booth Applications<\/a>
\n7. Spray Booth and Coating Line Applications<\/a>
\n8. Frequently Asked Questions<\/a><\/div>\n<\/div>\n

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1. Spray Booth Hazardous Area Classification<\/h2>\n

Paint spray booths are classified as hazardous areas under IEC 60079-10-1 and the ATEX Directive because solvent-based paints, lacquers, and primers release flammable vapours during atomisation that mix with air within the booth to form potentially explosive vapour-air mixtures. The extent of the hazardous zone around a spray booth depends on the type of solvent, the spray rate, and the booth ventilation effectiveness.<\/p>\n

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Zone 1 \u2014 Inside the Spray Booth<\/div>\n

During active spray operations, the interior of the spray booth is Zone 1: an explosive solvent vapour-air mixture is likely to be present during normal spraying. The spray zone extends from the floor to the ceiling and the full width and depth of the booth interior. All electrical equipment within the booth boundary \u2014 including the exhaust fan motor, any conveyor drive inside the booth, and any lighting \u2014 must be ATEX\/IECEx certified for Zone 1 service.<\/p>\n<\/div>\n

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Zone 2 \u2014 Adjacent Areas<\/div>\n

The area immediately outside the spray booth opening (within 1 m of the booth face opening), the area around any spray booth ventilation supply or exhaust duct openings (within 1 m), and the area around paint mixing rooms (within 1 m of any open container) are classified as Zone 2. Motors in Zone 2 must be certified Ex d or equivalent for Zone 2 service. A Zone 1 certified YB2 motor is also suitable for Zone 2 installation.<\/p>\n<\/div>\n

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Non-Classified Exhaust Fan Position<\/div>\n

If the exhaust fan is located on the roof of the building or in an external plenum more than 3 m from the spray booth exhaust duct opening, it may fall outside the classified zone boundary. However, the exhaust airstream itself may contain solvent vapour above the lower explosive limit (LEL) if the booth ventilation rate is insufficient, making the fan impeller and motor a potential ignition source. Korea Ever-Power recommends always specifying YB2 Ex d for both exhaust and supply fan motors on spray booth ventilation systems regardless of fan location relative to zone boundaries.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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2. Paint Solvent Gas Groups and T4 Requirement<\/h2>\n

Paint solvents fall in IEC gas groups IIA and IIB. The YB2 Ex d IIB T4 certification covers all common paint and coating solvents used in automotive, industrial, wood, and furniture coating applications.<\/p>\n

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Solvent<\/th>\nGas Group<\/th>\nAuto-Ignition Temp<\/th>\nT Class Required<\/th>\nYB2 IIB T4 Suitable?<\/th>\n<\/tr>\n<\/thead>\n
Toluene<\/td>\nIIA<\/td>\n480\u00b0C<\/td>\nT1<\/td>\nYes<\/td>\n<\/tr>\n
Xylene<\/td>\nIIA<\/td>\n464\u00b0C<\/td>\nT1<\/td>\nYes<\/td>\n<\/tr>\n
Acetone<\/td>\nIIA<\/td>\n465\u00b0C<\/td>\nT1<\/td>\nYes<\/td>\n<\/tr>\n
Ethyl acetate<\/td>\nIIA<\/td>\n427\u00b0C<\/td>\nT2<\/td>\nYes<\/td>\n<\/tr>\n
Isopropyl alcohol<\/td>\nIIB<\/td>\n399\u00b0C<\/td>\nT2<\/td>\nYes<\/td>\n<\/tr>\n
Ethylene glycol<\/td>\nIIB<\/td>\n398\u00b0C<\/td>\nT2<\/td>\nYes<\/td>\n<\/tr>\n
Diethyl ether<\/td>\nIIB<\/td>\n160\u00b0C<\/td>\nT4<\/td>\nYes \u2014 T4 required<\/td>\n<\/tr>\n
Water-based paint (low VOC)<\/td>\nIIA<\/td>\n> 400\u00b0C<\/td>\nT1\u2013T2<\/td>\nYes<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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Specification note: most automotive and industrial solvent-based paints use toluene, xylene, ethyl acetate, and alcohols as solvent carriers \u2014 all Group IIA or IIB. The YB2 Ex d IIB T4 motor covers all of these with a single certification. For facilities using diethyl ether or other low auto-ignition temperature solvents, the T4 temperature class provides the required protection. Always confirm the specific solvents used with the area classification document before specifying the motor.<\/p>\n<\/div>\n<\/div>\n

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3. Exhaust Fan Motor Specification for Spray Booths<\/h2>\n

The exhaust fan is the critical safety-critical motor in a spray booth installation. Its primary function is to maintain a minimum air change rate through the booth (typically 0.5 to 1.0 m\/s face velocity) to dilute solvent vapour below 25% of the LEL at all times during spray operations. If the exhaust fan motor fails and the fan stops during spraying, solvent vapour rapidly accumulates in the booth to potentially explosive concentrations \u2014 making the exhaust fan motor reliability and explosion-proof specification paramount.<\/p>\n

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Fan Power and Motor Sizing<\/div>\n

Spray booth exhaust fan power depends on the booth face area, face velocity, duct static pressure loss, and fan efficiency. For a typical automotive spray booth 4 m wide \u00d7 2.5 m high at 0.5 m\/s face velocity: Q = 4.0 \u00d7 2.5 \u00d7 0.5 = 5.0 m\u00b3\/s. At 200 Pa duct static pressure and 65% fan efficiency: motor power = 5.0 \u00d7 200 \u00f7 (1,000 \u00d7 0.65) = 1.54 kW. With service factor 1.25: select YB2 2.2 kW, 4-pole or 2-pole, Ex d IIB T4.<\/p>\n<\/div>\n

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Motor Position: Inside or Outside Zone 1?<\/div>\n

The fan motor may be belt-driven from outside the Zone 1 boundary through a shaft penetration in the booth wall, with only the impeller inside the booth. In this case, the motor shaft seal and the motor itself may be in Zone 2 rather than Zone 1. However, Korea Ever-Power recommends YB2 Ex d IIB T4 for both Zone 1 and Zone 2 positions on spray booth fans \u2014 the motor is directly connected to the fan impeller that handles explosive atmosphere, and any motor fault that generates heat must be contained within the Zone 1\/2 motor specification. Do not use standard motors even if the motor body is claimed to be outside the classified zone.<\/p>\n<\/div>\n

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Interlock: Spray Gun Inhibit Without Fan<\/div>\n

Every spray booth must have an airflow interlock that inhibits spray gun operation if the exhaust fan motor is not running or if the measured face velocity falls below the minimum safe level. This interlock is typically achieved with an airflow switch or differential pressure sensor in the exhaust duct, connected through a safety relay to the spray gun supply circuit. The YB2 exhaust fan motor must start and prove airflow before the spray interlock permits the spray gun to operate.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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4. Booth Conveyor Motor Requirements<\/h2>\n

Continuous coating lines pass work pieces through the spray booth on overhead conveyors or floor-level chain conveyors. Any conveyor motor or gearbox installed within the Zone 1 boundary of the spray booth must be certified to the same Ex d IIB T4 specification as the fan motor. There are no exceptions for conveyor motors based on their small size or low power rating \u2014 a 0.55 kW conveyor drive motor inside a spray booth is as capable of igniting a solvent-air mixture as a 22 kW fan motor.<\/p>\n

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Overhead Conveyor in Spray Zone<\/div>\n

Overhead chain conveyors passing through spray booths use drive motors located outside the spray zone where possible, with the conveyor chain entering and exiting the booth through small openings. When the conveyor drive motor must be located inside the spray zone (for compact booth layouts), specify YB2 0.55 to 3.0 kW Ex d IIB T4 for the drive head. The motor must also be rated for continuous S1 duty at the conveyor line speed without overloading, as any motor overload in an explosive atmosphere creates a T4 surface temperature exceedance risk.<\/p>\n<\/div>\n

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Floor Conveyor in Spray Zone<\/div>\n

Floor-level slat conveyors or roller conveyors carrying work pieces through a horizontal spray booth have motors in the spray zone floor area. Solvents are heavier than air and tend to accumulate at floor level \u2014 the floor area inside a spray booth may have higher solvent concentrations than the mid-zone where the spray plume is. All floor-level conveyor motors inside the booth must be YB2 Ex d IIB T4. IP55 provides protection against paint overspray landing on the motor during spraying.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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5. IP55 and Paint Overspray Protection<\/h2>\n

In addition to the Ex d explosion-proof certification, the YB2 motor\u2019s IP55 enclosure provides an important secondary benefit in spray booth service: it prevents paint overspray from entering the motor. Paint overspray particles that enter a motor through ventilation slots accumulate on the winding and cooling fins, insulating the motor from its own cooling airflow and raising winding temperature above the T4 surface limit. IP55 prevents this accumulation and also protects the motor from the weekly high-pressure water washdown that spray booths require to remove paint buildup from floor, walls, and equipment.<\/p>\n

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Paint Buildup on Standard Motor vs YB2 IP55 \u2014 Thermal Consequence<\/div>\n
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Standard IP54 motor after 6 months in spray booth:<\/div>\n
Paint overspray enters ventilation slots \u2192 deposits on cooling fins and winding \u2192 insulates motor from ambient air \u2192 frame temperature rises 20\u201340\u00b0C above normal \u2192 approaches or exceeds T4 limit of 135\u00b0C \u2192 creates ignition risk in Zone 1 atmosphere even though motor is originally rated for standard IP duty.<\/div>\n<\/div>\n
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YB2 IP55 motor after 6 months in spray booth:<\/div>\n
IP55 prevents paint overspray from entering motor \u2192 no accumulation on cooling fins or winding \u2192 motor frame temperature unchanged from commissioning \u2192 T4 surface limit maintained throughout service \u2192 explosion-proof integrity preserved for life of motor. Weekly washdown with IP55 protection removes external paint buildup without water ingress risk.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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6. Korea Ever-Power YB2 for Spray Booth Applications<\/h2>\n
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The Korea Ever-Power YB2 Ex d IIB T4 is the complete motor specification for all Zone 1 and Zone 2 motors in paint spray booths, coating lines, and paint mixing rooms. It provides ATEX and IECEx certification, IP55 protection against paint overspray and water washdown, T4 surface temperature limit for all common paint solvents, and the same IEC metric frame dimensions as the standard Y2 for easy retrofit into existing spray booth installations. The complete YB2 range is available in the explosion-proof motor product section<\/a>. For spray booth installations requiring VFD speed control of exhaust fans for variable airflow, contact Korea Ever-Power<\/a> for Ex d motor VFD compatibility guidance.<\/p>\n<\/div>\n

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YB2 \u2014 Spray Booth Specification<\/div>\n\n\n\n\n\n\n\n\n\n\n
Certification<\/td>\nATEX + IECEx Ex d IIB T4<\/td>\n<\/tr>\n
Zone<\/td>\nZone 1 and Zone 2<\/td>\n<\/tr>\n
Gas group<\/td>\nIIA and IIB paint solvents<\/td>\n<\/tr>\n
Surface temp<\/td>\nT4 = 135\u00b0C maximum<\/td>\n<\/tr>\n
IP rating<\/td>\nIP55 (overspray + washdown)<\/td>\n<\/tr>\n
Power range<\/td>\n0.55\u2013200 kW<\/td>\n<\/tr>\n
Poles<\/td>\n2P \/ 4P \/ 6P available<\/td>\n<\/tr>\n
Frame<\/td>\nIEC 72-1 (same as Y2)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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7. Spray Booth and Coating Line Applications<\/h2>\n\n\n\n
\"Explosion<\/p>\n
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Automotive Paint Spray Booth<\/div>\n

Automotive body shop and vehicle refinishing spray booths use solvent-based basecoats and clearcoats containing toluene, xylene, and isopropyl alcohol. Exhaust fan: YB2 2.2 to 7.5 kW, 4-pole or 2-pole, Ex d IIB T4. Supply fan (fresh air): YB2 1.5 to 5.5 kW. The exhaust fan operates continuously throughout the spray cycle and the flash-off period following spraying; it must not stop until the booth air has been purged of all solvent vapour at the end of each spray cycle.<\/p>\n<\/div>\n<\/td>\n

\"Explosion<\/p>\n
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Industrial Liquid Paint Coating Line<\/div>\n

Continuous coating lines for metal components, furniture, and industrial parts use overhead chain conveyors to transport work pieces through spray zones, flash-off ovens, and curing ovens. Conveyor drive motors in the spray zone: YB2 0.55 to 3.0 kW, Ex d IIB T4. Zone 1 in spray zone; Zone 2 in flash-off area where residual solvent vapour may be present. All motors within Zone 1 or Zone 2 boundary must be YB2 certified.<\/p>\n<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Wood Furniture Coating Line<\/div>\n

Furniture and wood product spray lines using nitrocellulose lacquers and polyurethane finishes. Exhaust fans YB2 1.5 to 11 kW. Nitrocellulose lacquers use ethyl acetate and butyl acetate \u2014 Group IIA; YB2 IIB covers both. High paint spray volumes in wood coating lines require very high air change rates and correspondingly powerful exhaust fans.<\/p>\n<\/div>\n

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Paint Mixing Room<\/div>\n

Paint mixing and thinning rooms where solvent containers are opened and paint is thinned to spray viscosity. Zone 2 in general mixing room area. Exhaust fan: YB2 0.55 to 2.2 kW to maintain 6 to 10 air changes per hour. Any electrical equipment in the mixing room including the exhaust fan motor must be Zone 2 certified.<\/p>\n<\/div>\n

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Solvent Recirculation Unit<\/div>\n

Solvent recovery and recirculation systems on large coating lines recover solvent from exhaust air for reuse. The recovery unit fan and any pump motors handling solvent-laden air or liquid solvent are in Zone 1 or Zone 2 depending on their position relative to the recovery vessel. YB2 0.75 to 5.5 kW for recovery unit fan and pump drives.<\/p>\n<\/div>\n

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Flash-Off Oven Exhaust<\/div>\n

Flash-off oven exhaust fans handling high concentrations of solvent vapour evaporating from wet paint film immediately after spraying. Zone 1 classification applies to the flash-off zone exhaust duct interior. YB2 2.2 to 11 kW, 2-pole for high-airflow flash-off exhaust at elevated temperature (ambient up to 60\u00b0C \u2014 specify derated motor power for elevated ambient).<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\"Korea<\/p>\n

Precision Machining<\/div>\n<\/div>\n
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\"Korea<\/p>\n

Ex d Pressure Test<\/div>\n<\/div>\n
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\"Korea<\/p>\n

ATEX Certified<\/div>\n<\/div>\n
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\"Korea<\/p>\n

Global Export<\/div>\n<\/div>\n<\/div>\n

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8. Frequently Asked Questions<\/h2>\n
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We only spray water-based paints. Do we still need explosion-proof motors in our spray booth?<\/div>\n<\/div>\n
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Water-based paints have a significantly reduced fire and explosion risk compared to solvent-based paints, but they are not entirely risk-free. Most water-based paint formulations still contain a percentage of co-solvents (typically 5 to 25% by weight) such as glycol ethers, isopropyl alcohol, or ethanol to control flow, levelling, and film formation. These co-solvents evaporate during spraying and may create flammable vapour concentrations under certain conditions \u2014 particularly in a booth with inadequate ventilation or if the co-solvent content is high. Review the safety data sheet for each product used; check the flash point and vapour pressure of the co-solvent content. If the paint flash point is below 55\u00b0C (the threshold for Zone classification under IEC 60079-10-1), the spray booth should still be classified as a hazardous area and Ex d motors remain mandatory. Contact your local hazardous area classification authority for guidance on the specific classification of water-based paint booths in your jurisdiction.<\/p>\n<\/div>\n<\/div>\n

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Can I use a VFD to control the spray booth exhaust fan speed for energy saving?<\/div>\n<\/div>\n
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Yes \u2014 variable speed control of spray booth exhaust fans is an effective energy-saving measure because the fan only needs to run at full speed during active spraying. During idle periods between spray cycles, the fan can run at reduced speed (maintaining a minimum purge airflow to keep solvent vapour below 10% LEL) at significantly lower power. However, the VFD itself must not be installed within the Zone 1 or Zone 2 boundary \u2014 it must be located in a safe area control room or in a certified Ex p (pressurised enclosure) cabinet within the classified zone. The motor connecting the VFD to the fan must be the YB2 Ex d IIB T4 regardless of VFD speed. For VFD spray booth exhaust fan systems, Korea Ever-Power recommends also specifying the YB2 with IC416 forced cooling (separate blower motor) rather than relying on the standard IC411 shaft-mounted fan, as the IC416 maintains full motor cooling at reduced fan speed. This prevents the motor surface temperature from rising above the T4 limit when the fan runs at reduced speed in the Zone 1 environment.<\/p>\n<\/div>\n<\/div>\n

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How often must the YB2 exhaust fan motor be inspected in a spray booth installation?<\/div>\n<\/div>\n
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IEC 60079-17 (Inspection and maintenance of electrical installations in explosive atmospheres) requires that hazardous area electrical equipment including YB2 motors be subject to periodic inspection. For Zone 1 installations (inside the spray booth), close inspection is required at minimum every 3 years \u2014 though in practice, paint spray booth motors should be inspected annually due to the aggressive overspray environment. Each inspection must verify: all fasteners present and at correct torque; terminal box lid correctly fitted and sealed; cable glands tight and Ex d certified; external paint build-up removed (which can insulate the motor and raise its surface temperature above T4); motor frame not corroded; and motor bearing condition checked by vibration measurement or operating temperature. Records of each inspection must be kept as part of the facility explosion protection document under ATEX Article 7.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Korea Ever-Power \u00b7 YB2 Series \u00b7 ATEX Spray Booth Fan and Conveyor Motors<\/div>\n

Need Certified Explosion-Proof Motors for Your Spray Booth?<\/h2>\n

Korea Ever-Power YB2: ATEX + IECEx Ex d IIB T4, IP55, 0.55\u2013200 kW. Covers all Zone 1 and Zone 2 spray booth fan and conveyor motors for solvent-based and water-based coating lines.<\/p>\n

View YB2 Explosion-Proof Range<\/a><\/p>\n<\/div>\n<\/div>\n

Edited by Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

Korea Ever-Power \u00b7 YB2 Series \u00b7 Spray Booth and Coating Line Drive Guide Explosion-Proof Motor for Paint Spray Booth: Zone 1 and Zone 2 Fan and Conveyor Selection A paint spray booth extracts air laden with solvent vapour from the spray zone, passes it through water-wash or dry-filter arresters, and exhausts it safely to atmosphere. […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[28],"tags":[],"class_list":["post-233","post","type-post","status-publish","format-standard","hentry","category-industrial-electric-motor"],"_links":{"self":[{"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/posts\/233","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/comments?post=233"}],"version-history":[{"count":1,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/posts\/233\/revisions"}],"predecessor-version":[{"id":235,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/posts\/233\/revisions\/235"}],"wp:attachment":[{"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/media?parent=233"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/categories?post=233"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/industrialelectricmotor.net\/it\/wp-json\/wp\/v2\/tags?post=233"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}